The bolt-on cutting edge system developed by Miilux saves you time and money because there won’t be traditional repairs for the tip of the bucket anymore.
Renovations won’t be tied to time, place or weather conditions, as welding or heat processing is not needed. This also allows the risk-free use of HB500 hard abrasion resistant steel in wear pads.
Operating principle of the bolt-on cutting edge system:
– After installing the mounting plate, maintenance is done by changing the wear segment.
– The bolts are protected from wear and stress. They will be safe from forces that could cause cutting or bending. Changing can be done using a bolt gun.
– The wear segment will efficiently protect the bottom of the bucket and the mounting plate.
– The wear segment has a protective plate against the front of the wear segment, thereby also protecting the mounting plate from wear from the front.
– Maximum durability for the wear segments is achieved by quenching the pads to their final hardness as the last stage after oxygen cutting and welding.
– The material is high-quality Miilux wear resistant steel.
Bolt-On Cutting Edge Systems for Different sizes and uses
HD bolt-on cutting edge system
The original HD bolt-on cutting edge system is intended for rock material and other highly abrasive materials.
The primary applications are loader buckets in crushing and screening plants. The shape and dimensions of the edge are tailored for each customer. The edge can be a sharp V, a blunt V or straight. Wear segments protect the bottom, which significantly reduces the need for bottom repairs.
All bolt-on cutting edge system parts are made with wear-resistant steels, manufactured by Miilux using final-stage hardening that quarantees a product that is Hard from Edge to Edge. Replacement only takes 1-2 hours, and can be done by using pneumatic, power and hand tools.
XHD bolt-on cutting edge system
Patented XHD bolt-on cutting edge system is intended for quarry buckets in large machines and underground machines. Its design enhances the transfer of forces from large machines through the base plate to the bucket, preventing damage.
Wear segments and parts are used to protect the bucket’s bottom, further reducing the need for repairs. All bolt-on curring edge system parts are made with abrasion-resistant steels manufactured by Miilux using final-stage hardening, that quarantees Hard from Edge to Edge -quality in end products. Replacement only takes pneumatic and hand tools.
Bolt-on cutting edge system M
The M system is intended for light material handling.
The issue in conventional bolt-on cutting edges is that the bolts may bend and break. Miilux Bolt-On cutting edge system avoids the problem by protecting the bolts from digging forces. Our countersunk bolts are protected against bending and breakage, and will not push the load ahead of the bucket, making for more effective filling.
All bolt-on cutting edge system parts are made with wear-resistant steels manufactured by Miilux using Hard from Edge to Edge -technology. Replacement only takes pneumatic and hand tools.
Co-working with Miilux is going well and their service is always efficient. Delivery times have been kept as on contract and in urgent matters, Miilux has strived to find the quickest possible solutions.
Mikko Poikonen, Spare Parts Coordinator, Tana Oy
The new Miilux bucket has a very good design and therefore an excellent filling level. Now Komatsu bed can be filled with 5-6 bucket scoops. Rotation got faster. With less rotation you get more efficient and move more tons by a litre. Konepörssi, Olli Päiviö, 12/2019.
Timo Koiranen, Jarkan Maansiirto Oy
Miilux has delivered all wearing parts for our crushers with such a certainty and speed, that we haven’t had the need to think about other options. The best part of Miilux is their fast reaction to unexpected events possibly happening on site. Euröpörssi, 8/2014.
Ville Jaara, Suomen Hyötymurskaus Oy
Buckets dig in deeper than before. We are less in a hurry now and we have less to worry about. The best part is that we’re also saving thousands in cold hard cash.
Marko Seppälä, Suomen Kivisora Oy
Earlier the buckets could break at welded areas, especially outside in the freezing cold. Those sort of problems dissapeared when we started using Miilux bucket parts, such as bolt-on cutting edges.
Jorma Olkkola, Sandvik
We would like to compliment you for your guideline of the welding process. With its aid our vehicles have excellent strength of the hull and do not get damaged even in extreme conditions.
The company’s operations and the quality of our products are managed utilising a documented operating system based on the ISO 9001:2015 (quality), ISO 3834-2:2005 (welding), ISO 14001:2015 (environment) and ISO 45001:2018 (occupational health and safety) standards and the goals set by company management.
Ruonankatu 1, 92100 RAAHE, FINLAND
Tel +358 10 5856 000
Fax. +358 10 5856 381
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Miilux – Steel Service Centre
Miilux® sells and manufactures wear resistant and personal protection solutions – utilizing its own brands and innovations. We serve the needs of our customers quickly, flexibly and reliably.